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Outside Cooking: Build Your Own Grill

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Still looking for your summer grill? Try building one. This very good idea comes from Kate, who writes for our Home Tech sister site.

She says, Last night my husband Jonathan and I went to Home Depot and built ourselves a grill.  Aesthetically, we love this way more than a small grill that would fit into this space, and we think this is less likely to sprout legs and walk away from one of our building's community porches (not to mention the fact that it weighs a ton will help prevent it from walking).

Lots more pictures and instructions below!

 
 
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Although more expensive than a tabletop-sized grill, it's less than the cost of two small grills, which is where we would be if the 1st grew legs and took off.  This also could be jimmy-rigged to be a rotisserie, with our ice cream machine's motor as the power behind the rotisserie.  That will be a project for later this summer. 

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The parts:
• 16" terra cotta pot, $15.99
• 16" terra cotta saucer (larger than you would buy for the pot normally, but also works as a cover for the grill), $11.90
• "Replacement" grill grate in the smallest size we could find, $7.49
• 3 bricks, $1.32

We stacked up 3 bricks in the bottom of the pot to build up the base so we wouldn't have to use as much charcoal.  Grill as usual.  Jonathan said that putting the saucer on most of the way would not allow enough air in, but resting it about half-on-half-off worked to help control it. 

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We also purchased mesquite wood chips, charcoal and matches (the last two from the grocery store because Home Depot didn't sell smaller bags of charcoal).  For the wood chips, you can either spread them on the coals, or you can do as he did: wrap them in foil with some water and tuck them into the side and allow the smell to permeate without overpowering. 

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The cover will be put on top once the coals have cooled to prevent animals and rain from getting into the grill as much as possible.  And the brats were mighty tasty!  Chicken is for another meal, but we didn't want to waste the heat while we had it.  A sign on the door to the porch also warns people that the grill is hot, and we had a fire extinguisher nearby, just in case!

Since we haven't had a grill since we moved here nearly 4 years ago because of the fear of it walking off, we're both very pumped about the grilling we will do!

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Comments (21)

Pretty impressive -- thanks for sharing. And the fire won't break the terra cotta? Maybe you have to be careful it won't go from hot to cold quickly -- like a rainstorm?

posted by gochrisgo on June 14th 2007 at 8:56am
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neat;)

posted by jussipoika on June 14th 2007 at 9:04am
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This is very neat. I have to show to my husband who insists in buying a grill that costs $500 for our balcony.

posted by Anusha73 on June 14th 2007 at 9:20am
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How easy or difficult is the ash cleanup?

posted by quercus on June 14th 2007 at 9:24am
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Good question, Quercus. I don't know what to do with the ashes from my city grill either. I try to be careful not to get marks on my roof deck too.

posted by gochrisgo on June 14th 2007 at 10:34am
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gochrisgo - I guess it's a risk, esp. if we were to use it in winter, but I don't feel like it would just happen with a summer rain shower

quercus - you don't have to empty for a few uses, but it's light enough to carry down the couple of flights of stairs, rest it on the edge of our dumpster, use a big kitchen spoon and scoop out the cooled ashes (because I don't want to go dumpster diving for the bricks if I were to just turn it over and dump).

posted by kate on June 14th 2007 at 11:04am
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You can put in a metal colinder first, bricks, than charcoal.

The colinder catches the bricks and any unused charcoal brickettes. Just shake it around a bit to get all the ash to the bottom, it'll be easier to dump and you're ready for another bbq after you place the colinder back in.

Maybe even metal hooks that hook onto the pots lip to lift out the colinder easily after use.

cool idea!

posted by DarrenL on June 14th 2007 at 12:24pm
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wow - great idea
you could do a bunch of them for a party for next to no $$, if you could scavenge enough wire racks . . .

posted by guido on June 14th 2007 at 12:24pm
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having used terra cotta tiles in the oven, and having had them all break, I think it is very, very likely to break from heat. There are probably a wide range of densities for terra cotta, and pots are unlikely to be the densest, toughest, most heat-stable.

posted by erica on June 14th 2007 at 12:31pm
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I like this idea but would definitely look at it as a temporary grill. It will break from the charcoal. It may be a good idea to use only on concrete or non-flammable surfaces. When the pot breaks it will make a loud snap and the coals will come out.

posted by art on June 15th 2007 at 9:20am
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It might break, or it might not break. If it breaks by cracking only, so what? It might even improve the draft for the fire!

I love Guido's idea of multiple barbeques for a party. You could have platters of stuff on a buffet table and let the guests choose and cook their own.

Years ago I bought a giant (3.5' diam), round-bottomed, metal bowl from a used restaurant supply company and, having no use for it, I stashed it behind the garage. It obligingly became all rusty and beautiful. This spring I set it on a 1' length of square, hollow, terra cotta conduit and bought a bought a circular grill rack for it. It's the best BBQ grill I ever had. Fire bowl, too.

I would never have thought of your idea, and I love it. I'm making a few for my kids to have s'more parties.

posted by Aulaire on June 15th 2007 at 9:39am
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Aulaire,
You're talking about the underground drain pipe right? I think that is the same kind of material as a chimney flue. That stuff is super hard and is meant to take a lot of heat. It's a lot different than the terra cotta pottery for plants, it has some kind of an aggregate or something in it (I used to saw through it with a diamond blade on a grinder.) I don't mean to be a debbie downer I just think the pots could be dangerous.

posted by art on June 15th 2007 at 10:02am
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it's a great idea! In Morocco, they use small terra cotta grills and like Aulaire said, "it might break, or it might not break"

posted by sissaphus on June 15th 2007 at 11:25am
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Great idea you came up with! Also, I see from the pix that you have a wrought iron railing there, so if your terra cotta grill doesn't hold up, and you decide to purchase a conventional grill, you could probably use a chain and padlock, like for theft-proofing a bicycle, provided that there is a place to thread the chain on the grill base. I had a gas grill when I lived in a high theft area, and I chained it to the lowest rail of my little deck. Mine never walked away, though others did.

posted by Maureen on June 15th 2007 at 12:49pm
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We're not allowed to grill on our balcony. But I would love to try anyway. My only concern is the smoke created by trying to start the fire. Is there a way to avoid the smoke? A plume of smoke would definitely send security banging on my door!

posted by anne on June 15th 2007 at 2:30pm
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'It might break, or it might not break. If it breaks by cracking only, so what? It might even improve the draft for the fire!'

yeh it's all great fun until hot coals rain down on some poor neighbors head. and if you're doing this on a fire escape i hope it's your apt that catches fire and you trip over the pot on the way down... buddy.

posted by salty_dogs on June 15th 2007 at 6:03pm
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Alton Brown did this on Good Eats years ago. No coals, just a hotplate in the bottom of the pot and a pie plate of mesquite on top of it.

In fact, the materials list is so very similar to his that I have to wonder if maybe this isn't completely original....

posted by kangarara on June 15th 2007 at 6:13pm
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Kangarara,

You're talking about a smoker. The hotplate would create enough heat to ignite the mesquite and generate smoke. But there would not be enough heat to cook anything.

posted by art on June 16th 2007 at 11:48am
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Didn't Alton Brown do this on "Good Eats"?

posted by divinemsn on June 17th 2007 at 2:58pm
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Kangarara and divinemsn - it's a take off of the smoker Alton did on Good Eats, you're close. We didn't claim to be original, just that we built it ourselves; like sissaphus said, they do something similar in Morocco.

Update: It did break, BUT it was probably because we hauled it around a lot...we have to take it down a flight of stairs now to the alley because the apartment company said we can't use it on the balcony (really, someone complained of the smell, it wasn't actually illegal there--it's a concrete communal porch over a little-used exit), so then one of our neighbors took it and planted a plant in it without our permission, we had to rescue it from that, then we took it to our friends', where they hauled it around a number of times. The bottom came off when it was cool and they went to move it again; the pot sides were still in tact.

Picked up a new pot at Ikea for cheaper (
Still cheaper than 2 little webber grills, and way more fun!

posted by kate on June 17th 2007 at 6:05pm
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After reading this yesterday, I looked around the web for similar grills. I found one (with instructions) that suggests ways to avoid cracks.

Do you think this would work with a planter made from a heavier stone?

posted by Pfirsch on June 21st 2007 at 4:41am
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